PLC Control Cnc 3D Beams Drilling Marking Cutting Machine Line BT40 Main Spindle

PLC Control Cnc 3D Beams Drilling Marking Cutting Machine Line BT40 Main Spindle

Product Introduction:

This machining center is meticulously designed for drilling operations on H-beams. Equipped with three high-speed precision drilling spindles, it delivers exceptional efficiency in drilling processes on workpieces. With superior machining accuracy and user-friendly operational features, this equipment serves as an indispensable high-performance solution in the steel structure sector. It is extensively utilized across key industries such as construction engineering, bridge infrastructure, tower mast manufacturing, and grid structure projects.

Product configuration information:

Product Features

1. This 3D H-beam drilling and cutting machine is primarily composed of the main machine structure, CNC feeding system, material conveyor, electrical system, hydraulic system, cooling system, lubrication system, waste bin, and other associated components. With a fixed bed structure and a movable workpiece configuration, the machine is optimally designed for processing large-scale H-beams. It supports continuous production operations and is recognized for its advanced level of automation.

2. The drilling machine structure consists of the bed, CNC sliding table assemblies, support devices, upper pressing units, side pressing units, and detection systems. The CNC sliding table components include the fixed side, movable side, and the upper-unit CNC sliding table. Specifically engineered for H-beam drilling operations, the sliding table assemblies comprise a sliding plate, sliding table base, spindle headstock, high-speed mechanical spindle, tool cylinder, variable-frequency motor, servo motor, linear guides, and lead screws.

3. The CNC feeding system is composed of brackets, gears, racks, servo motors, reducers, and manipulators. The servo motor powers the manipulator to facilitate the movement of the H-beam along the X-axis, ensuring accurate feeding and precise positioning of the workpiece.

4. The material conveyor includes both an in-feeding conveyor and an out-feeding conveyor. The in-feeding conveyor is equipped with conveyor brackets, support rollers, and side-pushing devices, all specifically designed to transport profiled steel blanks, achieve Y-axis positioning of the blanks, and operate in tandem with the CNC feeding system to complete the material feeding process. The out-feeding conveyor, consisting of material channel brackets and support rollers, is dedicated to transporting finished workpieces.

5. The cooling system incorporates both internal and external cooling methods, utilizing oil mist to cool the borehole. This approach offers multiple benefits, including reduced coolant consumption, enhancing cost-efficiency, promoting environmental sustainability, and minimizing drill bit wear.

6. The hydraulic system provides power to the upper pressing unit, side pressing unit, tool cylinder, and other related components.

7. The pneumatic system is designed to supply power to the manipulator, testing cylinder, and other similar equipment.

8. The lubrication system utilizes a combination of centralized and manual lubrication techniques. Centralized lubrication is primarily employed for the scheduled and precise lubrication of the main linear guides and lead screws.

9. The machine tool's control system comprises a host computer, PLC, and other related components. Programming Method: Processing programs are generated by inputting CAD drawings or processing parameters through a USB interface or keyboard. These programs can be stored, retrieved, displayed, and transmitted at any time based on part numbers. The machine tool allows for manual adjustment and control of individual processing parameters, while also supporting fully automated control for the entire processing cycle.

During sample demonstration sessions, the CNC beam and sheet metal drilling, marking, and shearing machine effectively demonstrates its processing capabilities when working with standard H-beam samples—featuring varying flange widths and web thicknesses—as well as channel steel samples of different dimensions. The specimens showcased in these demonstrations clearly highlight the equipment's ability to achieve precise hole placement, smooth tapped threads, and clearly defined marking patterns, thereby thoroughly demonstrating its high accuracy and reliability in practical application scenarios.

The High-Speed CNC H-Beam Drilling, Marking, and Shearing Machine is primarily employed in steel structure manufacturing facilities and bridge construction projects. In steel structure workshops, it delivers precise machining for H-beams used in frameworks and support structures, thereby ensuring a solid foundation for the stable assembly of steel frameworks. In bridge construction, the machine performs high-precision drilling on H-beams, enhancing the structural integrity of bridges and enabling them to effectively endure long-term loads. With outstanding operational efficiency, this machine offers reliable support for these vital infrastructure sectors, ensuring the smooth and timely progression of related projects.