1500Kg Worktable Load Capacity Tower Foot Welding Robot 1.2mm Welding Wire Diameter

1500Kg Worktable Load Capacity Tower Foot Welding Robot 1.2mm Welding Wire Diameter

Product Introduction:

This equipment is mainly used for welding the base of the tower. Apart from the reinforcement plates, it can complete the welding of 11 main weld seams of the main body, 1 cleaning seam weld, and the welding of the sealing head corner.

Main Parameters:

Product Features:

1. Repeatability: The system maintains repeatability within ±0.05 mm.

2. Tracking Precision: The tracking accuracy does not exceed ±0.1 mm.

3. Mechanical Configuration: Arc welding robot featuring a robust and reliable mechanical structure, designed to sustain prolonged continuous operation.

4. Operational Range: Capable of accommodating workpieces up to 1500 mm in size.

5. Operational Mode: The workpiece is mounted on a positioner fixture, with the welding head installed on a dedicated robot base. During the welding process, the positioner and robot operate in coordination. Utilizing robot vision scanning in conjunction with a laser seam tracker, welding paths are automatically generated without manual programming. This enables welding of complex and irregular workpieces, ensuring ease of operation and minimal training requirements.

1. Welding System: Integrated with an Aotai high-performance arc welding power source, supporting transverse, longitudinal, and vertical welding processes, including MIG, MAG, and TIG. The welding current and voltage ranges fully satisfy the requirements of diverse workpieces, delivering superior arc stability and high-quality weld formation. Parameters can be precisely adjusted to accommodate various welding materials and workpiece thicknesses.

Welding Torch and Accessories: Equipped with a premium Apollo welding torch and corresponding accessories, including wire feeding mechanisms and contact tips, ensuring optimal welding performance and operational efficiency.

2. Intelligent Recognition and Conversion: Incorporates advanced intelligent recognition and conversion functionality. It automatically identifies critical welding features, such as weld positions and types, from drawings or programs, and rapidly translates them into robot-executable welding commands, completing the process within 30 seconds. Data can be seamlessly imported via network, USB, or other communication interfaces.

3. Control System:

① Control Method: Advanced digital control system featuring precise trajectory management and adjustable welding parameters.

② Programming Method: Supports visual scan-based programming; the interface is intuitive and user-friendly, allowing rapid setup and accurate control of complex welding operations.

③ Communication Interface: Provides connectivity options for integration with other equipment and production line control systems, facilitating seamless automated operation.

4. Positioner Mounting Structure: The positioner mounting framework offers sufficient rigidity and stability to withstand the forces and vibrations generated by the robot and workpiece during welding, ensuring reliable robot operation and consistent welding precision. Its design facilitates installation, commissioning, and maintenance of the robot without compromising operational range or performance.

5. Safety System: Protection Rating: Minimum IP54, capable of resisting dust, moisture, and other industrial environmental factors.

6. Robot Import Method: The system supports multiple import methods, including CAD drawing import, visual scan import, and program-free import of welding data and specifications. These diverse options ensure the system is user-friendly, efficient, and convenient.

7. Workpiece Welding System Description: The arc welding robot utilizes a 6-axis industrial robot with full degrees of freedom, enabling the welding torch to access the workpiece from a variety of complex orientations. It accommodates diverse welding positions and intricate weld geometries, including spatial curve welds.

This equipment is purpose-built for welding transmission tower bases, serving a vital function in ensuring the structural integrity of the tower foundation. In addition to welding stiffening plates, the system is capable of executing all 11 primary weld seams of the main framework, as well as the single root pass weld, guaranteeing complete and uniform penetration. Furthermore, it efficiently performs welding of end caps and corner joints, delivering consistent, high-quality welds across all critical connection points. By automating these essential welding processes, the equipment ensures precise alignment, uniform weld quality, and enhanced structural strength, making it exceptionally suitable for the fabrication of tower base prototypes, as demonstrated in the accompanying illustrations.