32x7x3m Overall Size Angle Profile Processing CNC Angle Iron Steel Tower Machine Line 3 CNC Axes

32x7x3m Overall Size Angle Profile Processing CNC Angle Iron Steel Tower Machine Line 3 CNC Axes

Product Introduction:

The JNC series high-speed CNC angle punching, marking, and cutting production line primarily comprises the punching unit, marking unit, cutting unit, transverse conveyor, rotating conveyor, feeding conveyor, unloading conveyor, CNC feeding carriage, hydraulic system, electrical system, pneumatic system, and other essential components. Specifically designed for the automated processing of angle steel in tower manufacturing, this production line operates entirely under numerical control, offering user-friendly operation. It facilitates automated, high-precision, versatile, and large-scale production capabilities.

Product parameters:

Product Features:

1. The CNC angle iron punching machine is equipped with either two or three punching units, each capable of accommodating three distinct punch sizes. These punching units are precisely controlled by numerical control (NC), ensuring accurate and adjustable punching positions. The machine is capable of producing both round and oval holes. With its high-speed feeding and punching functions, it significantly boosts production efficiency. For 50×50×4mm angle steel, the machine achieves a production capacity of 9-10 tons over an eight-hour shift.

2. The marking unit of the CNC angle punching machine is housed within a robust and durable enclosure. The marking system includes four cassette sets, which can be selected via programming, providing flexibility in adjusting the marking position. Additionally, the machine employs a disc marking method with 10 rows, automatically selecting characters without the need for manual input, thereby greatly improving marking efficiency.

3. The CNC angle bar cutting machine is equipped with a single-blade shearing unit, renowned for its exceptional cutting force. Each cut is executed with zero material waste, resulting in a clean and smooth cutting surface. The blade housing features an open-door design, facilitating quick and safe blade replacements.

4. The horizontal material table effectively transfers the angle bar to the rotating material rack, which is powered by a motor and reducer. This system ensures the secure positioning of the angle bar onto the feeding conveyor for further processing.

5. The workpiece is securely held and fed by a CNC feeding carriage, ensuring precise alignment and positioning accuracy. The feeding carriage is driven by a servo motor, with feedback provided by a photoelectric encoder, operating within a closed-loop control system.

6. The CNC angle steel metal punching and marking machine is powered by a hydraulic system that drives the punching, marking, and shearing functions. It features a high-speed hydraulic station equipped with an accumulator, and the hydraulic lines use ferrule-type connections, ensuring leak-free performance while simplifying maintenance and replacement. The primary hydraulic valve blocks are supplied by the reputable Atos brand, ensuring a dependable and high-performance hydraulic system.

7. The hydraulic station's cooling system offers multiple options, including water cooling, air cooling, or oil chilling. This versatility allows customers to select the most suitable cooling method based on their specific operational requirements.

8. The control system consists of an upper computer, PLC, servo motor, external detection switches, and other integral components. The operator merely inputs the processing specifications, and the system automatically generates the corresponding processing program. It is fully compatible with file formats such as DXF, NC, and others created by CAD software. The upper computer’s human-machine interface is designed for ease of use, offering an intuitive display and streamlined operation. It includes features such as graphical workpiece visualization, extensive data storage, location tracking, and fault alarm notifications.

These samples, representing standard specifications and common processing conditions within the angle steel tower industry, allow users to directly assess the equipment’s processing quality, precision, and workmanship. They serve as a tangible reference for evaluating the equipment’s performance and its suitability for specific production requirements, thereby supporting informed, data-driven decision-making for potential applications.

In the construction of ultra-high voltage (UHV) transmission lines, where towers must endure extreme weather conditions and heavy loads, this equipment plays a crucial role in processing the angle steel components that constitute the primary structural framework of the towers. It efficiently performs drilling and stamping operations on the angle steel used for tower bodies, cross-arms, and other key structural elements, ensuring precise dimensions and robust connections that uphold the overall stability and integrity of the towers.